1. Contents+General Information2

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Contents
1 : General Information
100 : Service Information
100-00 : General Information
Description and Operation
About This Manual
Application and Use of Specifications
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Road/Roller Testing
Solvents, Sealants and Adhesives
Standard Workshop Practices
100-01 : Identification Codes
Description and Operation
Identification Codes
100-02 : Jacking and Lifting
Description and Operation
Jacking
Lifting
100-04 : Noise, Vibration and Harshness
General Procedures
Exhaust System Neutralizing
Description and Operation
Noise, Vibration and Harshness (NVH)
Diagnosis and Testing
Noise, Vibration and Harshness (NVH)
2 : Chassis
204 : Suspension
204-00 : Suspension System - General Information
Specifications
Specifications
General Procedures
Front Toe Adjustment (57.65.01)
Rear Toe Adjustment (57.65.08)
Wheel Bearing Inspection
Description and Operation
Wheel Alignment Angles
Diagnosis and Testing
Suspension System
204-01 : Front Suspension
Specifications
Specifications
Description and Operation
Front Suspension
Diagnosis and Testing
Front Suspension
Removal and Installation
Lower Arm (60.35.02)
Shock Absorber and Spring Assembly (60.30.02)
Front Stabilizer Bar (60.10.01)
Front Stabilizer Bar Bushing (60.10.04)
Front Wheel Bearing and Wheel Hub (60.25.03)
Wheel Knuckle (60.25.23)
Assembly & Disassembly
Shock Absorber and Spring Assembly (60.30.21)
204-02 : Rear Suspension
Specifications
Specifications
Description and Operation
Rear Suspension
Diagnosis and Testing
Rear Suspension
Removal and Installation
Damper
Front Lower Arm - 4-Door (64.35.51)
Front Lower Arm - Wagon (64.35.51)
Rear Lower Arm (64.35.52)
Spring (64.20.01)
Rear Stabilizer Bar (64.35.08)
Rear Stabilizer Bar Link (64.35.24)
Upper Arm (64.25.31)
Wheel Hub (64.15.14)
Wheel Knuckle (64.15.22)
Wheel Knuckle Front Bushing (64.15.28)
Wheel Knuckle Rear Bushing (64.15.30)
204-04 : Wheels and Tires
Specifications
Specifications
Description and Operation
Safety Precautions
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Tire Low Pressure Sensor - VIN Range: J28493->V99999
Tire Pressure Monitoring System (TPMS) Front Antenna - VIN Range: J28493->V99999
Tire Pressure Monitoring System (TPMS) Main Antenna - VIN Range: J28493->V99999
Tire Pressure Monitoring System (TPMS) Module - VIN Range: J28493->V99999
Tire Pressure Monitoring System (TPMS) Rear Antenna - VIN Range: J28493->V99999
Wheel and Tire (74.20.05)
205 : Driveline
205-00 : Driveline System - General Information
Description and Operation
Driveline System
Diagnosis and Testing
Driveline System
205-01 : Driveshaft
Specifications
Specifications
General Procedures
Driveshaft Runout and Balancing
Description and Operation
Driveshaft
Diagnosis and Testing
Driveshaft
Removal and Installation
Driveshaft (47.15.01)
205-02 : Rear Drive Axle/Differential
Specifications
Specifications
Description and Operation
Rear Drive Axle and Differential
Diagnosis and Testing
Rear Drive Axle and Differential
Removal and Installation
Axle Assembly (51.25.13)
In Vehicle Repair
Axle Shaft Seal (51.20.04)
Drive Pinion Flange
Drive Pinion Seal (51.20.01)
205-04 : Front Drive Halfshafts
Specifications
Specifications
Description and Operation
Front Drive Halfshafts
Removal and Installation
Front Halfshaft LH (47.10.15)
Front Halfshaft RH - 2.0L/2.5L/3.0L (47.10.16)
Front Halfshaft RH - 2.0L Diesel/2.2L Diesel (47.10.16)
Inner Constant Velocity (CV) Joint Boot (47.10.18)
Intermediate Shaft
Outer Constant Velocity (CV) Joint Boot (47.10.19)
205-05 : Rear Drive Halfshafts
Specifications
Specifications
Description and Operation
Rear Drive Halfshafts
Diagnosis and Testing
Rear Drive Halfshafts
Removal and Installation
Rear Halfshaft (47.10.13)
Outer Constant Velocity (CV) Joint Boot (47.10.32)
206 : Brake System
206-00 : Brake System - General Information
Specifications
Specifications
General Procedures
Brake Disc Runout Check
Brake System Bleeding (70.25.03)
Description and Operation
Brake System
Diagnosis and Testing
Brake System
206-03 : Front Disc Brake
Specifications
Specifications
Description and Operation
Front Disc Brake
Diagnosis and Testing
Front Disc Brake
Removal and Installation
Brake Caliper (70.55.02)
Brake Disc (70.10.10)
Brake Pads (70.40.02)
206-04 : Rear Disc Brake
Specifications
Specifications
Description and Operation
Rear Disc Brake
Diagnosis and Testing
Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03)
Brake Disc (70.10.11)
Brake Disc Shield (70.10.19)
Brake Pads (70.40.03)
206-05 : Parking Brake and Actuation
Specifications
Specifications
General Procedures
Parking Brake Cable Adjustment - Vehicles With: Manually Adjusted Parking Brake, VIN
Range: D55322->E24053 (70.35.10)
Parking Brake Cable Adjustment - Vehicles With: Manually Adjusted Parking Brake, VIN
Range: E24054->V99999 (70.35.10)
Description and Operation
Parking Brake
Diagnosis and Testing
Parking Brake
Removal and Installation
Parking Brake Cable - Vehicles With: Manually Adjusted Parking Brake (70.35.29)
Parking Brake Cable - Vehicles With: Self-Adjusting Parking Brake (70.35.29)
Parking Brake Control - Vehicles With: Manually Adjusted Parking Brake (70.35.08)
Parking Brake Control - Vehicles With: Self-Adjusting Parking Brake (70.35.08)
206-06 : Hydraulic Brake Actuation
Specifications
Specifications
Description and Operation
Hydraulic Brake Actuation
Diagnosis and Testing
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16)
Brake Master Cylinder (70.30.08)
Brake Pedal and Bracket (70.35.03)
Brake Pedal Cross-Shaft
206-07 : Power Brake Actuation
Specifications
Specifications
Description and Operation
Brake Booster
Diagnosis and Testing
Power Brake System
Removal and Installation
Brake Booster - LHD (70.50.17)
Brake Booster - RHD (70.50.17)
Brake Vacuum Pump - 2.0L
Brake Vacuum Pump - 2.0L Diesel/2.2L Diesel
206-09 : Anti-Lock Control - Stability Assist
Specifications
Specifications
Description and Operation
Anti-Lock Control - Stability Assist
Diagnosis and Testing
Anti-Lock Control - Stability Assist - VIN Range: C00344->J12991
Anti-Lock Control - Stability Assist - VIN Range: J12992->V99999
Removal and Installation
Anti-Lock Brake System (ABS) Module - VIN Range: C00001->J12991 (70.60.02)
Front Wheel Speed Sensor (70.60.03)
Hydraulic Control Unit (HCU) - VIN Range: C00001->J12991 (70.60.18)
Hydraulic Control Unit (HCU) - VIN Range: J12992->V99999 (70.60.18)
Rear Wheel Speed Sensor (70.60.04)
Stability Assist Module
Steering Wheel Rotation Sensor (86.56.58)
Yaw Rate Sensor - 2.0L/2.5L/3.0L/2.0L Diesel (86.56.57)
Yaw Rate Sensor - 2.2L Diesel (86.56.57)
211 : Steering System
211-00 : Steering System - General Information
Specifications
Specifications
General Procedures
Power Steering System Filling
Power Steering System Flushing (57.15.08)
Description and Operation
Steering System
Diagnosis and Testing
Steering System
211-02 : Power Steering
General Procedures
Start Up Procedure After Power Steering Pump/Gear Overhaul
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Removal and Installation
Power Steering Control Valve Actuator - 2.5L/3.0L (57.10.32)
Power Steering Fluid Cooler - 2.0L Diesel (57.15.11)
Power Steering Fluid Cooler - 2.2L Diesel (57.15.11)
Power Steering Fluid Reservoir (57.15.08)
Power Steering Pump - 2.0L/2.5L/3.0L (57.20.14)
Power Steering Pump - 2.0L Diesel/2.2L Diesel (57.20.14)
Steering Gear - 2.0L Diesel/2.2L Diesel (57.10.01)
Steering Gear - 2.0L/2.5L/3.0L (57.10.01)
211-03 : Steering Linkage
Specifications
Specifications
Description and Operation
Steering Linkage
Diagnosis and Testing
Steering Linkage
Removal and Installation
Steering Gear Boot (57.10.29)
Tie Rod End (57.55.02)
211-04 : Steering Column
Specifications
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