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019, Fine Woodworking

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NOVEMBER/DECEMBER
1979,
No.
19 $2.50
1
oring
o
7447066441
The Austi. Hardwoods
Franchising Progral ...
A SUCCESS STORY
LubboCk
Franchise Owner. Galen Carr
Carl Lasner
of
Austin Hard
w
o
o
ds
50
years old,
faced with an opportunity to finally become my own
boss in a field I love. All I had to do was start over in
the middle of my life. You had better believe that I ex­
amined their newly developed program pretty thorough­
ly. Since Austin Hardwoods already had Texas stores
in Austin, Dallas, and
When
I
first saw the
Austin Hardwoods
franchise ad,
I
have to admit it sounded
too good to be true. Having been an
engineer for thirty years,
I
tend to take
a good hard look at things.
Well, we received Galen'S application
and talked
on the phone a few times with
him right after the ad came out-and we
were very impressed. But since he was
interested in Lubbock, Texas,
I
had to give
some serious thought as to whether or not
a franchise could be a success in a city
that small.
EI
Paso, I knew them by reputa­
tion. The fairness of the program is startling compared
to most franchise arrangements. I saw an opportunity
to quickly acquire all the benefits of their years of ex­
perience and to be under the guidance of an obviously
very successful company.
After some research, we realized that Lubbock was a
flouri shing area with a major university and a military
base. It was also important, of course, that Lubbock was
the hub of a much larger trading area than iust the
city itself.
We explained the training and explained the benefits
of volume buying to Galen. We also went into some
detail about the interplay between family stores.
I have to say we were awfully taken with the man's
ability and energy. Pretty soon, we both felt confident
enough in each other to make a deal.
Now, less than a year later, I have so much
business, I am tripling my warehouse space_
I own my own business in a field Ilove-hard­
woods_ For me, it's a dream come true_ I really
picked a winner_
We think we also picked a winner!
If you are a qualfied applicant, your dream also can come true.
Write:
m
��:::��M;:���.��a:�ent.
EI
Paso, Tucson, Dallas, Houston, Lubbock, Atlanta, Denver, Pbiladelpbia, Pittsburgb and Wasbington, D.C.
P.o. Box
3096

Autin, Texas 78764
Outlets now open in Austin,
Here I was, a professional man oler
n



2
Editor
John Kelsey
Art Director
Roger Barnes
Contn·buting Editor>
Tage Frid
R. Bruce Hoadley
Simon Watts
Consulting Editors
George Frank, A. W. Marlow
Lelon Traylor
Methods 0/ Work Editor
Jim Richey
Correspondents
John Makepeace, Alan Marks
Rosanne Somerson. Richard Starr
Colin Tipping, Stanley N. Wellborn
Assistanl Edilors
Laura Cehanowicz Tringali
Rick Mastelli
Copy Editor
Ruth Dobsevage
Editonal Assislanl
Mary Pringle Blaylock
Assistant Art Director
Deborah Fillion
Arl Assislanl
Betsy Levine Mastelli
Poduction
JoAnn Muir, Manager
Cynthia Lee, Assistant Manager
Barbara Hannah. Darkroom
Nancy Knapp, Typesetting
Jean Melita. Paste-up
Marketing Director
Jack F. Friedman
Marketing Representalive
John Grudzien
Advertising
Vivian Dorman, Manager
Carole Weckesser
Advertising Consultanl
Granville M. Fillmore
Subscriptions
Carole E. Ando, Manager
Gloria Carson. Dorothy Dreher
Marie Johnson, Cathy Kach
Nancy Schch. Kathy Springer
Mailroom
Viney Merrill. Manager
Robert Bruschi
Accounting
Irene Afaras. Manager
Madeline Colby
Secretary to Ihe Publisher
Lois Beck
AssoCIate Publisher
Janice A. Roman
Publisher
Paul Roman
Fi
ne
q
i
n
g
'
NO
B
ER/DEC
B
ER
1979,
N
B
ER
19
16
Methods of Work
18
Questions
&
Answers
40
Books
44
Events
46
Adventures In Woodworking:
I Remember Grandpa
50
Wharton Esherick by
Michael Stone
58
Ringed Rattle by
Richard Starr
60
Another Rattle by
John
C.
Townsend
61
Dragonfly by
Wi lliam Huntley
64
Two Toy Trucks by
William] . Lavin
66
Oyster-Shell Veneering by
Gi rvan P. Mi lligan
68
PEG for the Woodworker by
R, Bruce Hoadley
72
Tips
'
fr om the Tu rning Conference by
Ri ck Mastelli
74
Old-Fashioned Turners' Gauges by
John Rodd
76
Oil/Varnish Finishes by
Don Newell
79
Portfolio: Charles Rombold
80
Chip Carving by
Rick Butz
83
Copenhagen,
1979
by
Per Mollerup
84
Mortise
&
Tenon by Machine by
Ian Kirby
89
East Comes West by
Alan Marks
92
The Jointer by
Tage Frid
95
96
More Mortising: Sloping Wedges, Shims by
Kenneth Rower
98
Sou rces of Supply: Band Saws
The Woodcraft Scene:
The Woodchuck
100
Mother Nature, Woodcarver
Cover: There 's a magic moment during the
tuning of a n'nged rattle, when the sound
of the tool on the wood suddenly changes
pitch and the undercut bead of wood breaks
free to spin in its own smal orbit. Richard
Starr caught that moment fo r our cover
photograph. He explains the rest of the
pro­
cedure on p.
Fine Woodworking
(ISSN0361-34B) is published bimonthly,January, March. May, July, Scprcmbcr and Novcmbcr. by
The Taunton Pres. Inc.. CWlown, CT 06470. Telephone (203) 426·8171. Second·c1ass postage paid1( Newlown, CT
6470 and additional mailing offires.
Co
p
yright
1979 by The TaunlOn Press. Inc. No reproduction without permission of
The Taunton Press. Inc. Fine
Wodworking
is a registered trademark of The Taunton Press. Inc. Subscriplion r
.ues:
United States and possessions, $12 for one y-ar. $22 for tWO years; Canada. $ 14 for one year. $26 for tWO years
10
10
(m
U.S. dol­
Subscription
Dept.. Th'
TaunlOn Press. PO Box
355. NewlOwn. CT 06470. Address all corresondence to the appropriate d-partm-nt
(Subscription.
EdilOrial or Advertis­
ing). The T,lUnlOn Pr-ss, 52 Church Hill Road. PO Box 355. N-wtown,
cr
06470. Poslmaster: Send notice of unddiver-d
of a number of articles in this Issue.
r
06470. (Four-pag- insert included)
copies on Form 3579
The TaunlOn Prss. PO Box 355. Newtown,
3
DEPARTMENTS
4
Letters
ARICLES
58.
Making toys is the
su
b
ject
lars. pkase); other countries. Sl5 for one year. $28 for two years (in U.S. dollars. please).
Sin
g
le
copy. $2.50. For single
ropies oUisid' U.S. and possessions, add 25' postage per issue. Send
etters
The article on cutting common dovetails in the Eastern Euro­
pean way (Sept. '79) brought back memories to me, and
solved a puzzle at the same time. After the fighting end ed in
World War II, my artillery battalion remained in Wurtem­
burg and Bavaria for some months, being billeted in various
villages. We ordered some ordinary packing boxes from a vil­
lage carpenter one day and were astonished when they came
dovetailed. One of the men I had sent on the box procure­
ment mission told me the cabinetmaker cut out the bottoms
of the dovetails with a special saw. I never saw that saw, nor
could I visualize just how it could be made, but every time
since then that I have cut out the bottom of a commondove­
tail with a coping saw I have wondered if there might be a
better way-and now I see there is.
In a quiet way it is a thrill to learn something like this. My
stay in Europe made me a devotee of the frame saw, but I
never got full ad vantage of that tool until I read the article by
Tage Frid that ad vocates filing all saws for rip, straight across,
and not even turning the blade around . That works
beautifully, so well, in fact, that I wonder who ever decid ed
to file crosscut teeth on the diagonal.
-William G. Raoul, Lookout Mountain, Tenn.
of the White House. I was told that until 1945, the eagle on
the presidential seal faced toward the left, toward the arrows,
for unknown reasons. In 1945, President Truman changed
the seal so that the eagle faces the olive branch. There are no
plans to turn the eagle's head in times of war.
You've published some sensible articles on the mortise-and­
tenon joints. One point about the wedged or tusk tenon.
Relieve the ed ge of the mor­
tise slightly in these two
places-else the wed ge may
catch and split out the top or
bottom of the mortise. A
small matter, but the pres­
sures that build up against
the wed ge during insertion,
removal and expansion of the
major member are tremen­
dous. During some classic humid Baltimore summers the hor­
izontal wed ges in mydining table are literally shot across the
room by the expanding pedestal ...
-John D. Alexander Jr., Baltimore, M.
...Regarding the great seal on the Resolute desk (Letters,
Sept. '79), I had thought that the eagle is portrayed looking
toward the olive branch in peacetime, and toward the arrows
in wartime. I had also noted that a carved eagle on the out­
sideof Hamilton Hall, in Salem, Mass., looks toward the left,
toward the thirteen arrows. Hamilton Hall was built from
plans by the noted Salem architect, Samuel McIntire, in
1805. So, I got curious and checked with the curator's office
Accidents: Five years ago I severed my left thumb while using
a radial arm saw as an overarm shaper. A jig clamp failed and
dragged a piece of oak, with my hand , through a %-in. rab­
beting bit at 3 HP. Fortunately, I then lived but two blocks
from a magnificent surgeon who several hours later put the
tattered remains back together and into a cast for many
weeks. It works now but weakly, along with loss of feeling. I
spray finishes
Before you buy a spray gun, ask:
Does it have a range of nozzle
combinations?
This is importanti Binks Model
26
(with
pistol grip) give you a wide choice of nozzle
combinations for spraying finishes ranging
" _.
,\
from water-thin dyes to house paints.
"
Does it have accurate controls?
Models
15
and
26
have convenient,
preCise controls for both spray patten and
needle wear.
Does it have matched accessories?
Binks spray guns do, including a full
selection of air cleaners, hose, cups, air
compressors....everything you need for
superior finishes.
If you like fine tools, you'll love Binks
equipment. For full information see your
local Binks dealer, or write
Ask for Kit FW-2.
9014
9201
W.
Belmont Avenue. Franklin Park, IL 60131
4
-Jacob
.
Fredenksen, Chevy Chase, M.
For the finest
15
(with
top, one-finger trigger)and Model
BlnKS
Choice of the pros
Workbench Price Breakthrough!
At Last! A Full-Featured Workbench At An Afodable Price
/
-
Until now, quality
workbenches have usual­
ly been too expensive
or too small. This huge
/
MAD£ \
/.-- ....
(
IN
225
lb. Garden Way
Home Workbench offers
/
I
U.S...
/
/
\
a
30"
x
60", 2"
thick lami­
nated work surface and is
available direct from the
factory at an incredibly low
price. Made of solid rock
maple, the Garden Way Work­
bench not only offers a spacious
a
fine precision
tool itself that can be as useful as
having an extra "pair of hands"
helping you in your shop.
Unique Clamping System Holds rojects Dozens of Ways!
Our own "flip-over" vise design with
9"
x
18"
built-up
hardwood faces interact with strategically located round dog holes
providing secure clamping for a wide variety of projects nearly any­
where on the bench surface-even oversized items such as chairs,
full-sized doors-even full sheets of plywood-can easily be
secured.
ModelA
Which Size Garden Way
ModelB
',8'
sheet of plywood.
A Smaller, Lower-Priced
Workbench From Garden Way
2
Round dog holes with rotat­
ing bench blocks will grip
odd-shaped work pieces and
eliminate most jigs and fixtures.
3
12'/2Sq. ft. (30"x60") of work
surface interacting with vises
and rotating bench dogs lets you
hold large boards and planks -
even a
o
Weight -225 lbs.
o
Weight - 10S lbs.
o
Height of Work
Surface - 34"
o
Height of Work
Surface - 34"
Ij2"
lam­
4
o
Thickness of
Surface -2"lami­
nated rock maple
o
Thickness of
Surface -
9
"x
o
Total Work Area-
121/2 sq. ft.
o
Total Work Area­
S sq. ft.
I
S
"XIJ/4
"solid
B
Workbench offers you the
o
Vises -Two
o
Vises- Two5"x
IS"x 13/4"maple
laminate
maple
This new smaller Model
ideal worksurface if you enjoy a multitude of crafts in­
stead of just woodworking, or if you concentrate on
small projects and large projects are the except­
ion. You'll also find this new smaller Work­
bench perfect for woodcarving,
project assembly, or used as a
children's project bench .
r--------------..

I
Dept.
91
II WI.
Charlotte,
VT05445
I
I
TO: Garden Way Research
YES!
Please send me free details and
Ij2"
thick laminated
I
.
prices on the New Garden Way Work-
.. 2
'
x 4' spacious worksurface
-a fullS sq. ft.
*
Full
benches,
including
information
on
I
I
l/2"
x 21/2" rock
I
optional Tool Well and Tool Drawer
"butcher block" top.
*
Rugged
and bUild-it-yourself Model A Kits.

IS"
maple
maple legs, stretchers and
stringers.
*
Powerful 5" x

Name
I
Address
I
_
__
_
____
1
5
City
vises.
*
Sturdy enough to withstand
heavy workshop jobs.
L
State
Zip
� 1979 Garden Way. Inc.
______
12Vz
sq. ft. of work area, extra­
ordinary sturdiness and clamping
versatility, but is
Workbench is Right
For You?
o
Size-24"x4 S"
o
Size-30"x6 0"
1
"Flip· over" vises provide a
solid workstop-yet turn
over so top of vise is flush with
bench surface for regular vise
use.
inated rock maple
I
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